BMW K bikes (Bricks)

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151Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Dec 16, 2017 6:01 am

charlie99


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getting there slowly

83-84 engine cleanup  - Page 4 20171218

    

152Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Dec 16, 2017 11:23 am

norton71

norton71
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Don't forget to put Vaseline (another use for it Very Happy ) on the side cover spigots and mountings ...makes the covers much easier to remove/replace

    

153Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Dec 16, 2017 11:26 am

norton71

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without damaging the pins

    

154Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Dec 16, 2017 6:13 pm

charlie99

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83-84 engine cleanup  - Page 4 112350


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

155Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sun Dec 17, 2017 1:28 am

charlie99

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looking a bit shiney now ...the right angle I guess is important when looking at white paint

83-84 engine cleanup  - Page 4 20171219

83-84 engine cleanup  - Page 4 20171220


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

156Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Mon Dec 25, 2017 2:32 am

charlie99

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at last a full wiring loom ,, this time including efi sub loom ...yipeee thanks Alby mate !!!

83-84 engine cleanup  - Page 4 20171226


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

157Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Mon Jan 01, 2018 11:29 pm

charlie99

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just back from down south , some awesome contributions from mates along the way

smithy found a foot brake for me , and some rubbers for the foot peg plates

cleaned up looks great

83-84 engine cleanup  - Page 4 20180110

and Al found me a swing arm ,
before and getting there

83-84 engine cleanup  - Page 4 20180111

83-84 engine cleanup  - Page 4 20180112

plus lots more contributions from some awesome folks , deeply grateful for all the assistance

ill post as I start to work on them .


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

158Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jan 05, 2018 2:28 am

charlie99

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next bit ...thanks to Waz ...something I never would have thought I would ever have to put on one of my refurbs

before , and very grubby

83-84 engine cleanup  - Page 4 20180113

83-84 engine cleanup  - Page 4 20180114

during

83-84 engine cleanup  - Page 4 20180115

and after , best $8.00 of marine grade stainless ive spent

83-84 engine cleanup  - Page 4 20180116

83-84 engine cleanup  - Page 4 20180117

about to start the build thread soon , just a head rebuild , and an output shaft replacement to start ...after I move house


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

159Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jan 05, 2018 4:33 am

Waz

Waz
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Are you sure they are the same ones? they didn't look like that a week ago.


__________________________________________________
1987 K100 RS
1997 R1100R
1996 R1100GS
    

160Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jan 05, 2018 6:04 am

charlie99

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83-84 engine cleanup  - Page 4 44271 83-84 engine cleanup  - Page 4 44271 83-84 engine cleanup  - Page 4 44271

thanks Waz
they look pretty good

a few bent retainers were found . especially on the heat soaked -coloured side , now straightened hopefully now running true .


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

161Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Jan 13, 2018 4:39 am

charlie99

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you wouldn't believe it ,
well after never seeing floating disks in real life on a k100 before
Floyd has put the icing on the cake

I'm truly amazed that so many amazing folks have contributed to the build in so many fantastic ways
I'm forever grateful for the contributions that are making this project come together ...well with a lot of refurbishment
I guess I feel responsible for making the best of what I have to hand , and I'm trying hard to make it all happen

this lot arrived today

83-84 engine cleanup  - Page 4 20180119

along with some other things, including

83-84 engine cleanup  - Page 4 20180120

just going through the cleanup of some of the bits thati can do in the heat of the day , in my little shed

some result so far

83-84 engine cleanup  - Page 4 20180121

83-84 engine cleanup  - Page 4 20180122

83-84 engine cleanup  - Page 4 20180123


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

162Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jan 19, 2018 1:55 am

charlie99

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update on rear disk , as I got a little time off work today
but achieved something , clear coat on the wheel hubs , and disks back on

looking a bit better ?

83-84 engine cleanup  - Page 4 20180131

83-84 engine cleanup  - Page 4 20180130

83-84 engine cleanup  - Page 4 20180132


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

163Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jan 19, 2018 4:18 am

MarcS

MarcS
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That is an amazing rebuild thread mate. I saw this come up in "posts since your last visit" and at page 1 I was keen to offer my welding skills but you seem to have the frame sorted now. I also have a mate in Brisbane (I am in the middle of nowhere, south of Chinchilla) with a few skills, if you ever get stuck, let me know. Thanks for the inspiration Very Happy

    

164Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jan 19, 2018 4:33 am

charlie99

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still need a tig welder for the frame crackmarc

I think tig is the right way to do it ...too fiddly in the frame area for safe stick work on the upper side of the frame spreader under the main frame members ,its just a difficult to get at location .

cheers, thanks for the comment

keeps me moving along


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

165Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jan 19, 2018 5:59 am

charlie99

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83-84 engine cleanup  - Page 4 20180133


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

166Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jan 19, 2018 11:42 am

Oldgoat

Oldgoat
Life time member
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You have really become quite the master at the restoration Chaz! Keep up the excellent work. Very Happy
OG

    

167Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Mon Jan 22, 2018 3:42 am

charlie99

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thanks OG ...well, I try, is all I can say
not very edumacated in lots of things but willing to learn what I can, along the path

there seems to be a bit of a theme developing , with some finessing to come .. gives a different view of bmw standard black bits and how they hide the great engineering that lays beneath

83-84 engine cleanup  - Page 4 20180134


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

168Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Wed Jan 24, 2018 10:37 am

charlie99

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got a k1100 rear wheel from Floyd the other day thanks mate really good contribution

thought it might make a good rear being 3.00 inches , well good to have alternative to the big rear at 4.5 inches

tyre stripped off and cleaning with acetone cleared off all the rubber that usually sticks to the rim ,
my aim to get a good seal again

upon inspection quite a bit of corrosion had developed in spots under the rubber bits adhered to the rim , and some gouges from tyre replacement

83-84 engine cleanup  - Page 4 20180135

a bit more repairing

got me to this , late at night though

83-84 engine cleanup  - Page 4 20180136

and in some decent inside light

83-84 engine cleanup  - Page 4 20180137

just now , along with clear coat of the repainted forks , looks ok I guess

83-84 engine cleanup  - Page 4 20180138


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

169Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Feb 03, 2018 10:14 pm

charlie99

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bit more Charlie treatment going on

ever seen a aluminium coloured electrics box ?

83-84 engine cleanup  - Page 4 20180210

another fuel rail (thanks alby ) really grungy, but looks acceptable I guess, now

83-84 engine cleanup  - Page 4 20180211


clear coat (a number of layers) to the old style centre side stand should help protect it a bit more, thanks ever so much Tom

83-84 engine cleanup  - Page 4 20180212

and an old bevel box cleaned up, some work to do inside and a 16 tooth rear spline shaft to find

83-84 engine cleanup  - Page 4 20180213


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

170Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Feb 16, 2018 6:32 am

charlie99

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just an update to whats been happening with the project . sneaking in some after dark type cleanups without causing too much attention to the neighbours

surprisingly found some calliper pin parts ...win !!!...and after some cleaning , have the front end brakes sorted out

83-84 engine cleanup  - Page 4 20180215

decided to give the ex Alby gearbox case bit more cleanup before a rebuild to happen , added clearcoat after wards to help keep it easier to clean etc and fit in with the theme

83-84 engine cleanup  - Page 4 20180216

83-84 engine cleanup  - Page 4 20180217

meanwhile I got some parts from Maurice Bremmers in the Netherlands for the foot plate stuff springs and retainers ...hard to find at a good price
but encouraging to get completed on the parts list

as they arrived (yesterday afternoon )

83-84 engine cleanup  - Page 4 20180218

a bit later , a bit cleaner after a electrolysis bath ,,, brush finish and ready to go

83-84 engine cleanup  - Page 4 20180219

and fitted up to the rubbers from Smithy and the footpeg plates from south aussie care of klompy , marie pennykid, Al pennykid and a few others on
the east coast part express here in aussie

83-84 engine cleanup  - Page 4 20180220

starting lo look the goods and now clear coated as well ...hope they hold the sheen as they stand



I sent the cleanup version of the parts back to maurice who commented , that these parts have been well used for many years and that he is glad to se them back in use and ready to start a new life ..on yet another "k" bike ...back on the road



the pins I got for the pivot - retainer on the foot pegs didnt look like that would hold the sheen and just grubby fit up ..so will be upgraded to stainless 8 x 50 mm bolts with the excess thread cut to length which should look good as a combination

more to come as I get to it ..probably missed a few things that ive done over the last couple o weeks ...but good progress achieved


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

171Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sun Mar 11, 2018 1:09 am

charlie99

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bit of a win up at the Melany swap meet
some parts
all for under $30

including a koni shock
to be honest I was looking for a globe holder for the instruments

83-84 engine cleanup  - Page 4 20180311

I thought maybe a couple of bucks and I would have a couple
but for $5.00 got a shoot load of bits , including instruments mount

83-84 engine cleanup  - Page 4 20180310

an additional $5.00 from another seller got a couple of z brackets

the shock looks a bit grubby at first

83-84 engine cleanup  - Page 4 20180312

but pulled apart today and a bit of cleaning , looks good

83-84 engine cleanup  - Page 4 20180314



a couple of corrosion marks on the rod , hopefully some hard chroming may repair this at RAD shockies ?

83-84 engine cleanup  - Page 4 20180313

but amazingly the shock still has pressure and damping , although the seal seems a bit weepy

lots of work to do to the spring yet , for another day


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

172Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sun Mar 11, 2018 3:20 am

dee why

dee why
Gold member
Gold member
Great buying Charlie.


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Dee Why

04/86 K100 VIN 0009479 Columbia Silver
    

173Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sun Mar 11, 2018 3:22 am

charlie99

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instrument mounts suffered the Charlie treatment

83-84 engine cleanup  - Page 4 20180315

83-84 engine cleanup  - Page 4 20180316


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

174Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sun Mar 11, 2018 3:28 am

charlie99

charlie99
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@dee why wrote:Great buying Charlie.

just got really lucky Dee

cheers mate !!


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

175Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Thu Apr 05, 2018 4:24 am

charlie99

charlie99
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good news about the shock

saw paul at RAD shockies today

quoted for all the fixes and hard chroming to the shaft ...about $240.00

he mentioned that Chris at you know where , used to send quite a few in , some years ago now

he also said they were a "pretty good shock "

so I'm thinking I'm ahead on getting something worth while without buying new

there seems to be some valving available to the user as well , not sure if its rebound damping or compression damping at the moment
but will attempt to find out more as time goes on
unless someone has some information to hand ???

83-84 engine cleanup  - Page 4 20180421


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

176Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Thu Apr 05, 2018 7:13 am

K75cster

K75cster
Life time member
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Charlie that shockie has a rebound adjuster on it. Rebound only. I believe it takes 6 sweeps of the key or pin either left or right. + or -
With regard to RAD shocks I had mine to him twice both time with under 1000km on the shock it developed a rattle. bear in mind that the rebound damper adjuster was hard fixed and required a huge effort to loosen for adjustment. I gave up and bought a rebuilt K100 shock for mine. Don't be surprised if you have to leave the adjuster alone for the shockie to work as repaired. RAD seem to rebuild it as a fixed unit and if you adjust it you loosen off the damper valve. That's what I think is wrong with mine. One day I'll find a KONI dealer who can rebuild it properly.


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Keith - 1987 K75c with r100rt replica fairing and half of a 1984 K100rt 1992 K1100LT a blue one

The Clever are adept at extricating themselves from situations that the wise would have avoided from the outset - QUOTE from david Hillel in Out of the Earth.
    

177Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Thu Apr 05, 2018 7:23 am

Dai

Dai
Life time member
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If you need any more bulbholders Charlie - even just for spares - I'm drowning in the buggers. Yours FOC. And anyone else who needs a couple.


__________________________________________________
'83 K100 upgraded to K100RS spec
Others...
'78 Moto Guzzi 850-T3, '79 Moto Guzzi 850-T3 California,'93 Moto Guzzi 1100ie California,
'03 Suzuki Blandit GSF600SK3 (NFS any more because wifey has claimed it)
    

178Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Thu Apr 05, 2018 8:02 am

charlie99

charlie99
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thanks for the info Keith
ill keep an eye on it
cheers


cheers Dai got a few spares now , some are corroded but I bathed them in a mix and it appears to work after 24 hours
with nice shiney metal apparent after a brush with contact cleaner to clean off the gunk .

thanks guys


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

179Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Apr 06, 2018 1:08 am

K75cster

K75cster
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83-84 engine cleanup  - Page 4 Konisp11
83-84 engine cleanup  - Page 4 Konisp10
83-84 engine cleanup  - Page 4 Konipi10


__________________________________________________
Keith - 1987 K75c with r100rt replica fairing and half of a 1984 K100rt 1992 K1100LT a blue one

The Clever are adept at extricating themselves from situations that the wise would have avoided from the outset - QUOTE from david Hillel in Out of the Earth.
    

180Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Apr 06, 2018 1:11 am

K75cster

K75cster
Life time member
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Ok so this seems to work here too

One didn't shift over so I'll try again
83-84 engine cleanup  - Page 4 Konipi12


__________________________________________________
Keith - 1987 K75c with r100rt replica fairing and half of a 1984 K100rt 1992 K1100LT a blue one

The Clever are adept at extricating themselves from situations that the wise would have avoided from the outset - QUOTE from david Hillel in Out of the Earth.
    

181Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Apr 06, 2018 3:55 am

charlie99

charlie99
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cheers keith I can just about read this version

I will wait for the photo copies and hopefully make a pdf document out of them

for all that may play with the same shock in here

cheers mate


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

182Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Apr 13, 2018 4:44 am

charlie99

charlie99
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document arrived to day Keith
but unable to post a pdf document on here ...so far

cheers mate , thanks for the help


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

183Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Apr 13, 2018 7:01 pm

Laitch

Laitch
Life time member
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@charlie99 wrote:document arrived to day Keith
but unable to post a pdf document on here ...so far
Pretend it's an image, click on the Host an image icon, Select it, then click Send All then click Insert All.


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1995 K75T 68,000 miles
83-84 engine cleanup  - Page 4 Usa-lo10
    

184Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Apr 13, 2018 8:11 pm

charlie99

charlie99
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says image too large or corrupted


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

185Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Apr 14, 2018 1:31 am

charlie99

charlie99
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just a bit of bling , to keep this rolling along

thought to hookup the footpeg plate to the gearbox , now that I have some bolts and stuff , the right lengths etc

still to sort the rear brake master cylinder but have an idea what I can do now

any how , looking the goods I recon , ok with you lot ???

83-84 engine cleanup  - Page 4 20180425

83-84 engine cleanup  - Page 4 20180427


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

186Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Apr 14, 2018 4:29 am

Stan

Stan
Life time member
Life time member
Charlie, I think you have stuffed it up with your most recent attempt. I have two bikes here for you to practise on until you perfect it to mirror type finish. You will also have to check my seat recovery job whilst you are here and adjust it to your standard. No doubt there are others out there who think the way I do. Come on, all we are doing is helping Charlie. 83-84 engine cleanup  - Page 4 214585


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1983 K100basic vin 0003960 colour red GONE
1987 K100RT vin 0094685 colour, orange peel, sorry, pearl..GONE
F800R black
    

187Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Apr 14, 2018 4:47 am

charlie99

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lol... good one mate

young smithy does a far better job I'm afraid ...giggle

perhaps if I retire (and seriously thinking about it recently , just a work place thing I'm afraid ) I could finish this little project

but obviously the incoming wage lets me buy some things to progress along the path ,

parts to be acquired list is getting to a very low number now , thankfully

but some major works still planned , inside that motor , fortunately smithys output shaft has one of those problems resolved in the short term ,
till I can rebuild an exchange one for him upon removal of the other ...thanks mate .

a head inspection and likely rebuild is on the cards also , fortunately I have a spare (from old gerty 4 years ago now , with later versions of valve seats )

but I'm happy if I can help out at some stage Stan

cheers


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

188Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sun May 06, 2018 2:42 am

charlie99

charlie99
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yay , fortunate to pick up some coils for the red frame project yesterday
thanks greatly to rick g

they measure good

83-84 engine cleanup  - Page 4 20180510

I guess its about time I threw out all the old ones I have here which measure open circuit on the secondarys ... there are quite a few ...giggles


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

189Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sun May 13, 2018 3:04 am

charlie99

charlie99
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some barback - risers appeared today care of tackler (dave ) and his recent purchase from ca in the US from Nick Kearney

arrived they look in great condition for age

83-84 engine cleanup  - Page 4 20180515

a little while latter after some Charlie Treatment ...these will do the job admirably ...thanks to dave and nick

83-84 engine cleanup  - Page 4 20180516


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

190Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Tue Jun 26, 2018 9:23 am

charlie99

charlie99
VIP
VIP
ok ...soo... thought to do a econo rebuild of Gertys old head ...for the red frame project ...measured clearances on the old 83 head were under 5 thou on the outlets so im thinking a good deal of valve seat regression ...not a good start ..the Gerty old head valve guides dont have much slop at all...which is a bonus .. the valve seats and gear look good to me and have the later unleaded compatible metal work ....now cleaning up all the gear ready for some serious grinding at the ports to relieve the tight corners and clear out the guides areas ...gladly is above 10 degrees c at night this week ...so far a welcome change ..some pics along the way

83-84 engine cleanup  - Page 4 20180610

83-84 engine cleanup  - Page 4 20180611

83-84 engine cleanup  - Page 4 20180612


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cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

191Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jun 29, 2018 10:54 am

charlie99

charlie99
VIP
VIP
some valve work

83-84 engine cleanup  - Page 4 20180613

inlets

83-84 engine cleanup  - Page 4 20180614

83-84 engine cleanup  - Page 4 20180615

83-84 engine cleanup  - Page 4 20180616

ports are also taking shape , with some smoothing off of the sharp angles created during the valve seat port boring process


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

192Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sat Jun 30, 2018 9:02 am

charlie99

charlie99
VIP
VIP
head cleanup still going on

looking better, but still some work to do

83-84 engine cleanup  - Page 4 20180617

83-84 engine cleanup  - Page 4 20180618

83-84 engine cleanup  - Page 4 20180619


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

193Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Sun Jul 01, 2018 8:57 am

charlie99

charlie99
VIP
VIP
about all I can do before waiting for new valve seals and head gasket to come , then to lap in the valves and fit up

oops welsh plugs also treated now



83-84 engine cleanup  - Page 4 20180710


bridges and cam followers squeaky clean

83-84 engine cleanup  - Page 4 20180711

83-84 engine cleanup  - Page 4 20180712

getting there


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

194Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Tue Jul 03, 2018 9:36 am

charlie99

charlie99
VIP
VIP
too much ?

83-84 engine cleanup  - Page 4 20180715


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

195Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Tue Jul 03, 2018 12:44 pm

Born Again Eccentric

Born Again Eccentric
Life time member
Life time member
@charlie99 wrote:too much ?

83-84 engine cleanup  - Page 4 20180715

Yes - way too much!!
Good to see that you continue to put the rest of us to shame Charlie - shine on mate, you're an inspiration


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83-84 engine cleanup  - Page 4 Uk-log1083-84 engine cleanup  - Page 4 Sco-lo1583-84 engine cleanup  - Page 4 Eu-log10
Paul 83-84 engine cleanup  - Page 4 905546712

"Heidi" K100LT 1991 (Grey) (VIN 0190172 Engine No. 104EB 2590 2213) - 5th owner. January 2014 (34,000 - 61,000 miles and counting....)
"Gretel" K100LT 1989 (Silver Grey) (VIN 0177324 Engine No. 104EA 2789 2211) - 4th+ owner. September 2015 (58,500miles and counting....). Cat C Insurancewrite-off rebuild Feb 17
"Donor" K100LT 1990 (Red) (VIN 0178091 Engine No. 4489 2024) - 6th & final owner (crash write-off now donor bike). June 2012 (73,000 miles) to November 2013 (89,500 miles)
    

196Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Tue Jul 03, 2018 7:42 pm

Woodie

Woodie
Life time member
Life time member
"shine on mate, you're an inspiration"


Hear, hear! 83-84 engine cleanup  - Page 4 502531


I now have a small amount of appreciation and understanding for how much work you are putting into your bike. Good stuff!


__________________________________________________
1985 K100RT
52667
"Keep your stick on the ice. We're all in this together." Red Green
    

197Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Wed Jul 04, 2018 1:10 am

charlie99

charlie99
VIP
VIP
I think this will do , last bit of brush work ...hmm... either wax or clear coat ? (clear coat discolours over time) ...but something easy to keep clean ??

suggestions please !!!

83-84 engine cleanup  - Page 4 20180716


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

198Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Wed Jul 04, 2018 2:58 am

Stan

Stan
Life time member
Life time member
Two coats of clear.


__________________________________________________
1983 K100basic vin 0003960 colour red GONE
1987 K100RT vin 0094685 colour, orange peel, sorry, pearl..GONE
F800R black
    

199Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Wed Jul 04, 2018 6:28 am

robmack

robmack
Life time member
Life time member
Any clear will probably yellow and/or peel eventually. I originally had my crank and valve covers spray painted with chrome paint and 2-part clear. This setup only lasted 4 years before the 2-part clear yellowed and started to lift and peel off in places. And that was only from the engine heat experienced by the case covers which are in the flow of air while the bike is operating. Your asking for a high performance clear coat in a harsh environment Charlie. The idea of using wax is probably better and it can be removed with solvents or refreshed as you desire. Access after the fact would be the issue.


__________________________________________________
Robert
1987 K75 @k75retro.blogspot.ca
http://k75retro.blogspot.ca/
    

200Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Wed Jul 04, 2018 9:44 am

charlie99

charlie99
VIP
VIP
thanks rob . agree on the wax as likely the better choice , and defiantly on the clear coat suffering


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

201Back to top Go down   83-84 engine cleanup  - Page 4 Empty Re: 83-84 engine cleanup on Fri Jul 06, 2018 10:02 pm

charlie99

charlie99
VIP
VIP
last bit before valve lapping .and waiting for parts to be ordered

thought to clean up at least some of the sand casting marks in the combustion chamber ...by no means perfect but far less pointy bits of aluminium to gather carbon and pre ignite

83-84 engine cleanup  - Page 4 20180717


83-84 engine cleanup  - Page 4 20180718


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O83-84 engine cleanup  - Page 4 Au-log10
    

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