BMW K bikes (Bricks)


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Motorbike Mike

Motorbike Mike
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I was chatting to a very well known BMW engine specialist while we were having a poke around a K1100LT I'd bought earlier this year.

K series exhaust headers cracking? A possible prevention. Img_2110

K series exhaust headers cracking? A possible prevention. Img_2111

He looked where the headers joined the collector box and commented that they weren't cracked. He then went on to tell me that when the Police used to run the K11's, they would place a Jubilee or worm drive clip just ahead of the collector to move any resonance away from the welded joint, that's why the headers to crack.
I took his advice on board and did just that in the hope of keeping my exhaust in perfect working order; see below.

K series exhaust headers cracking? A possible prevention. Cimg3030


I just thought I'd pass this tip on because for the price of the parts needed, it's worth a try.

Mike.

    

Ringfad

Ringfad
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Thanks Mike

Prior to my Norway trip earlier this year (K1100RS) I had to remove the exhaust (to clean and adjust the clutch actuator).

Unfortunately one of the pipes was loose and required a bit of stainless welding.

I know what I will be doing now to hopefully stop this re-occurring.


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K series exhaust headers cracking? A possible prevention. Ir-log10

 ;BMW; K1 Black 1993 60K Km     ;BMW;  K1100RS Black 1996       ;BMW; K1 Blue 1990 25K Miles

 ;BMW; K1200RS Red
    

blaKey

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Worth a shot!

Thanks Mike!


__________________________________________________
Neil
K100RS 1986 RED!

Dress for the ride and the potential slide.
    

Gaz

Gaz
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Rosskko might be keen to try that little clamp addition on his K1100.


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Gaz
1990 K75 6427509; 1987 R80G/S PD 6292136; 2010 G650GS ZW13381; 95 K1100LT 0232224
    

Rick G

Rick G
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I will be sure to give it a go. I have also heard they weld a strap welded across the four pipes as close to the ports as possible while still being able to get the nuts on, it probably has the same effect



Last edited by RicK G on Sun Dec 06, 2015 8:20 pm; edited 1 time in total (Reason for editing : PPOhat Ffingers)


__________________________________________________
"Man sacrifices his health in order to make money.
Then he sacrifices money to recuperate his health.
And then he is so anxious about the future that he does not enjoy the present; the result being that he does not live in the present or the future; he lives as if he is never going to die, and then dies having never really lived."   Dalai Lama


Bikes 1999 K1100 LT with a Big Block 1200
    

sidecar paul

sidecar paul
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I've got a similar clamp on my outfit; sc25  the weld at the silencer is cracked and the Jubilee clip stops the rattle, it's been there for more years than I care to remember.

Paul.


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'84 K100RS (0014643) (owned since '85), 86 K100RS (0018891) with Martello sidecar (built as an outfit in '88),
'51 Vincent (since '67),'72 Montesa Cota (from new), '87 Honda RS125R NF4 (bought 2015) 
....No CARS never ever!
    

Point-Seven-five

Point-Seven-five
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Any updates on header cracking with the jubilee clamps?  I just bought another K100RS4V with an uncracked factory exhaust and will be installing a clamp.   

On my old K100RS4V the exhaust was replaced for cracking under warranty 3 times in the first four years.   I finally installed an 8V K100 exhaust that worked quite nicely despite being a bit of a bother to get installed.


__________________________________________________
Present: 1991 K100RS "Moby Brick Too"
 
Past:
1994 K75RT "Ilsa, She Wolf of the SS"
1988 K100RS SE "Special Ed"
1994 K75S "Cheetos"
1992 K100RS "Moby Brick" R.I.P.
1982 Honda FT500
1979 Honda XR185
1977 Honda XL125
1974 Honda XL125
1972 OSSA Pioneer 250
1968 Kawasaki 175
    

92KK 84WW Olaf

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I got tempted by the 8v exhaust option for the K1100LT but in the meantime a complete brand new Remus fell into my hands for very reasonable money.

I now have the old K1100LT exhaust with only one header attached........ keeping eye out for a collector but I also seem to have a complete 8v exhaust in my shed.


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1992 K100LT 0193214 Bertha Blue 101,000 miles
1984 K100RT 0022575 Brutus Baja Red 578 bought 36,000 now 89,150 miles
1997 K1100LT 0188024 Wotan Mystic Red 689 58,645 now 106,950 miles Deceased.
1983 K100RS 0011157 Fricka 606 Alaska Blue 29,495 miles Damn K Pox Its a Bat outta Hell Now 58,200 miles. 
1996 K1100LT 0233004 Lohengrin Mystic Red 38,000 miles currently 51,800 miles.
1983 K100RS 0004449 Odette R100 colours 58,000 miles. Sprint fairing now 63,390 miles

Past:
1968 Yamaha 80 YG1
1971 Yamaha 125 YAS-1
1968 Honda 125 SS
1970 Honda CD 175
1973 Honda CB500-4
Honda CX 500
    

duck

duck
Life time member
Life time member
It's also been recommended over at K11OG that keeping all of the attachment points and header flange nuts properly torqued is a good idea.  (Like checking them every time you do an oil change.)

Can't hurt. Cool


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Current stable:
86 Custom K100 (standard fairing, K75 Belly pan, Ceramic chromed engine covers, paralever)
K75 Frankenbrick (Paralever, K11 front end, hybrid ABS, K1100RS fairing, radial tires)
86 K75C Turbo w/ paralever
94 K1100RS
93 K1100LT
91 K1
93 K75S (K11 front end)
91 K75S (K1 front end)
14 Yamaha WR250R
98 Taxi Cab K1200RS
14 K1600GT
http://www.ClassicKBikes.com
    

Motorbike Mike

Motorbike Mike
Life time member
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The exhaust on my K11 is still sound.
It could be a coincidence but I'm leaving the Jubilee clip in place.

K series exhaust headers cracking? A possible prevention. Cimg3319

    

Point-Seven-five

Point-Seven-five
Life time member
Life time member
That's good news Mike,  I'll get the torque wrench out and retighten all the fasteners and install the jubilee clamp.  My first K100 four valve had a Remus, and I found the exhaust note a bit embarrassing when motoring slowly through town.  I really don't want to ever need an aftermarket exhaust on my bikes.

If I wanted to make a lot of noise I'd have bought a Hardly Dangerous.


__________________________________________________
Present: 1991 K100RS "Moby Brick Too"
 
Past:
1994 K75RT "Ilsa, She Wolf of the SS"
1988 K100RS SE "Special Ed"
1994 K75S "Cheetos"
1992 K100RS "Moby Brick" R.I.P.
1982 Honda FT500
1979 Honda XR185
1977 Honda XL125
1974 Honda XL125
1972 OSSA Pioneer 250
1968 Kawasaki 175
    

duck

duck
Life time member
Life time member
FYI: There's two versions of the Remus.  The one on my K11RS is just slightly louder than stock.

Staintunes are pretty quiet too.


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Current stable:
86 Custom K100 (standard fairing, K75 Belly pan, Ceramic chromed engine covers, paralever)
K75 Frankenbrick (Paralever, K11 front end, hybrid ABS, K1100RS fairing, radial tires)
86 K75C Turbo w/ paralever
94 K1100RS
93 K1100LT
91 K1
93 K75S (K11 front end)
91 K75S (K1 front end)
14 Yamaha WR250R
98 Taxi Cab K1200RS
14 K1600GT
http://www.ClassicKBikes.com
    

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